China high quality Stainless Steel V-Belt Pulley with a Step chain pulley

Product Description

CHINAMFG Machinery offers a wide range of high quality Timing Belt Pulleys and Toothed Bars/ Timing Bars. Standard and non-standard pulleys according to drawings are available.

Types of material:
  1. AlCuMgPb 6061 6082 Aluminum Timing Pulley
  2. C45E 1045 S45C Carbon Steel Timing Pulley
  3. GG25 HT250 Cast Iron Timing Pulley
  4. SUS303 SUS304 AISI431 Stainless Steel Timing Pulley
  5. Other material on demand, such as cooper,  bronze and plastic
 
Types of surface treatment
 1.  Anodized surface -Aluminum Pulleys
 2.  Hard anodized surface — Aluminum Pulleys
 3.  Black Oxidized surface — Steel Pulleys
 4. Zinc plated surface — Steel Pulleys
 5. Chromate surface — Steel Pulleys; Cast Iron Pulleys
 6. Nickel plated surface –Steel Pulleys; Cast Iron Pulleys
 
Types of teeth profile

Teeth Profile Pitch
HTD 3M,5M,8M,14M,20M
AT AT5,AT10,AT20
T T2.5,T5,T10
MXL 0.08″(2.032MM)
XL 1/5″(5.08MM)
L 3/8″(9.525MM)
H 1/2″(12.7MM)
XH 7/8″(22.225MM)
XXH 1 1/4″(31.75MM)
STS STPD S2M,S3M,S4.5M,S5M,S8M,S14M
RPP RPP5M,RPP8M,RPP14M,RPP20M
PGGT PGGT  2GT, 3GT and 5GT
PCGT GT8M,GT14M

 
Types of pitches and sizes

Imperial Inch Timing Belt Pulley,
1.     Pilot Bore MXL571 for 6.35mm timing belt; teeth number from 16 to 72;
2.  Pilot Bore XL037 for 9.53mm timing belt; teeth number from 10 to 72;
3.  Pilot Bore, Taper Bore L050 for 12.7mm timing belt; teeth number from 10 to 120;
4.  Pilot Bore, Taper Bore L075 for 19.05mm timing belt; teeth number from 10 to 120;
5.  Pilot Bore, Taper Bore L100 for 25.4mm timing belt; teeth number from 10 to 120;
6.  Pilot Bore, Taper Bore H075 for 19.05mm timing belt; teeth number from 14 to 50;
7.  Pilot Bore, Taper Bore H100 for 25.4mm timing belt; teeth number from 14 to 156;
8.  Pilot Bore, Taper Bore H150 for 38.1mm timing belt; teeth number from 14 to 156;
9.  Pilot Bore, Taper Bore H200 for 50.8mm timing belt; teeth number from 14 to 156;
10.  Pilot Bore, Taper Bore H300 for 76.2mm timing belt; teeth number from 14 to 156;
11.  Taper Bore XH200 for 50.8mm timing belt; teeth number from 18 to 120;
12.  Taper Bore XH300 for 76.2mm timing belt; teeth number from 18 to 120;
13.  Taper Bore XH400 for 101.6mm timing belt; teeth number from 18 to 120;

Metric Timing Belt Pulley T and AT
1.  Pilot Bore T2.5-16 for 6mm timing belt; teeth number from 12 to 60; 
2.   Pilot Bore T5-21 for 10mm timing belt; teeth number from 10 to 60; 
3.   Pilot Bore T5-27 for 16mm timing belt; teeth number from 10 to 60; 
4.   Pilot Bore T5-36 for 25mm timing belt; teeth number from 10 to 60; 
5.   Pilot Bore T10-31 for 16mm timing belt; teeth number from 12 to 60; 
6.   Pilot Bore T10-40 for 25mm timing belt; teeth number from 12 to 60; 
7.   Pilot Bore T10-47 for 32mm timing belt; teeth number from 18 to 60; 
8.   Pilot Bore T10-66 for 50mm timing belt; teeth number from 18 to 60;
9.  Pilot Bore AT5-21 for 10mm timing belt; teeth number from 12 to 60;
10. Pilot Bore AT5-27 for 16mm timing belt; teeth number from 12 to 60;
11. Pilot Bore AT5-36 for 25mm timing belt; teeth number from 12 to 60; 
12. Pilot Bore AT10-31 for 16mm timing belt; teeth number from 15 to 60; 
13. Pilot Bore AT10-40 for 25mm timing belt; teeth number from 15 to 60; 
14. Pilot Bore AT10-47 for 32mm timing belt; teeth number from 18 to 60; 
15. Pilot Bore AT10-66 for 50mm timing belt; teeth number from 18 to 60;
  
Metric Timing Belt Pulley HTD3M, 5M, 8M, 14M 
1.  HTD3M-06; 3M-09; 3M-15; teeth number from 10 to 72; 
2.  HTD5M-09; 5M-15; 5M-25; teeth number from 12 to 72; 
3.  HTD8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192; 
4.  HTD14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216; 
5.  Taper Bore HTD5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
         14M-115; 14M-170

Metric Timing Belt Pulleys for Poly Chain GT2 Belts 
1.      PCGT8M-12; PCGT8M-21; PCGT8M-36; PCGT8M-62; 
2.      PCGT14M-20; PCGT14M-37; PCGT14M-68; PCGT14M-90; PCGT14M-125;

Power Grip CHINAMFG Tooth/ PGGT 2GT, 3GT and 5GT 
1. 2GT-06, 2GT-09 for timing belt width 6mm and 9mm 
2. 3GT-09, 3GT-15 for timing belt width 9mm and 15mm 
3. 5GT-15, 5GT-25 for timing belt width 15mm and 25mm

CHINAMFG RPP HTD Timing Pulleys 
1.   RPP3M-06; 3M-09; 3M-15; teeth number from 10 to 72; 
2.   RPP5M-09; 5M-15; 5M-25; teeth number from 12 to 72; 
3.   RPP8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192; 
4.   RPP14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216; 
5.  Taper Bore RPP5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
     14M-115; 14M-170 /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Pulley Sizes: Timing
Manufacturing Process: Sawing
Material: Aluminum
Customization:
Available

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Currency: US$
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step pulley

How are step pulleys customized for specific machinery and equipment?

Step pulleys can be customized to meet the specific requirements of machinery and equipment. Here’s how they are customized:

1. Diameter and Step Configuration:

The diameter and step configuration of a step pulley can be customized to match the desired speed range and speed increments of the machinery. The pulley can be designed with the appropriate number of steps and carefully spaced to achieve the desired speed ratios. This customization ensures that the pulley provides the necessary speed options for the specific application.

2. Material Selection:

Step pulleys can be customized by selecting the appropriate materials based on the machinery’s operating conditions and requirements. Different materials, such as cast iron, steel, or aluminum, offer varying levels of strength, durability, and resistance to wear and corrosion. The choice of material depends on factors such as load capacity, environmental conditions, and the specific application.

3. Belt or Cable Compatibility:

Customization of step pulleys includes ensuring compatibility with the type of belt or cable used for power transmission. The pulley’s steps must be designed to engage effectively with the specific belt or cable type. The shape, profile, and dimensions of the steps are customized to ensure proper belt or cable engagement, minimizing slippage and optimizing power transmission efficiency.

4. Mounting Configuration:

Step pulleys can be customized to match the mounting configuration of the machinery or equipment. This includes considerations such as the pulley’s shaft diameter, keyway size, and overall dimensions. Customizing the mounting configuration ensures proper alignment and secure installation of the pulley within the machinery.

5. Load Capacity:

Customization of step pulleys takes into account the load capacity requirements of the machinery. The pulley’s design and construction are customized to handle the anticipated loads without compromising performance or risking premature failure. This may involve reinforcing the pulley structure or selecting a larger size to accommodate higher loads.

6. Special Features:

In some cases, step pulleys may be customized with special features to cater to specific machinery needs. This can include features such as anti-slip coatings, noise reduction enhancements, or additional components for enhanced safety or functionality. Customization allows the step pulleys to integrate seamlessly within the machinery and optimize its performance.

Customization of step pulleys is typically carried out by manufacturers or specialists who take into account the machinery’s specifications, operating conditions, and performance requirements. By tailoring the design and characteristics of the step pulleys, they can be optimized for reliable and efficient operation within the specific machinery or equipment.

step pulley

Are there different types of step pulleys, and how do they vary in applications?

Yes, there are different types of step pulleys, and they vary in applications based on their design and features. Here are some common types of step pulleys and their respective applications:

1. Single-Step Pulleys:

Single-step pulleys have a single groove and are typically used in applications where a simple speed reduction or power transmission is required. They are commonly found in small machinery or equipment, such as benchtop tools, where only one fixed speed is needed.

2. Multi-Step Pulleys:

Multi-step pulleys have multiple grooves of varying diameters. They offer several speed options by positioning the belt on different steps of the pulley. These pulleys are widely used in drill presses, lathes, milling machines, and other machinery that require variable speed control. The ability to change the belt position allows for different speed settings to match specific machining operations or material characteristics.

3. Cone Pulleys:

Cone pulleys have a tapered shape, resembling a cone. They offer a continuous range of speed options by adjusting the position along the taper. Cone pulleys are commonly used in lathes, where the tailstock can be moved to change the position of the drive belt on the cone pulley, resulting in a variable speed control. They provide smooth speed transitions and are suitable for applications that require fine adjustments in speed.

4. Variable Speed Pulleys:

Variable speed pulleys, also known as stepless or infinitely variable pulleys, offer a continuous range of speed control without discrete steps. They consist of two pulleys connected by a belt or chain, with one pulley changing its diameter to vary the speed. These pulleys are commonly used in applications where precise speed adjustments are required, such as automotive engines, industrial machinery, and exercise equipment.

5. Timing Pulleys:

Timing pulleys have teeth or grooves that mate with corresponding teeth on a timing belt. They are used in applications where precise synchronization between the pulley and the driven component is necessary. Timing pulleys are commonly found in robotics, 3D printers, CNC machines, and other precision systems.

6. Step Pulley Systems with Backgear:

Some step pulley systems incorporate a backgear mechanism. Backgear allows for additional speed reduction, enabling the machine to operate at even lower speeds. These systems are commonly found in heavy-duty industrial machinery, such as large lathes or milling machines, where high torque and low-speed operations are required.

The selection of a specific type of step pulley depends on the desired speed range, the level of speed control needed, the nature of the application, and the specific machinery or equipment requirements. It is essential to choose the appropriate type of step pulley to ensure optimal performance and efficiency in the intended application.

step pulley

How does a step pulley assist in changing the speed and power transmission?

A step pulley plays a crucial role in changing the speed and power transmission in mechanical systems. Here’s how it assists in these aspects:

1. Speed Variation:

A step pulley provides different speed options by changing the effective diameter of the pulley. The pulley wheel has multiple steps or levels of varying diameters. By moving the belt or chain from one step to another, the speed ratio between the driving pulley and the driven pulley is altered. This allows for speed variation in the power transmission system.

2. Speed Adjustment:

Each step on the step pulley corresponds to a specific diameter, and therefore, a specific speed ratio. By selecting different steps, the rotational speed of the driven component can be adjusted. This is particularly useful when different operating speeds are required for different tasks or when the load on the system changes.

3. Power Transmission:

A step pulley facilitates power transmission by transferring rotational energy from the driving pulley to the driven pulley. The belt or chain engaged with the steps of the pulley transfers torque from the driving source to the driven component. The power transmitted depends on the speed ratio and the torque applied at the driving pulley.

4. Mechanical Advantage:

Depending on the selected step and corresponding diameter, a step pulley can provide a mechanical advantage. By choosing a smaller diameter step, the pulley effectively increases the torque while reducing the rotational speed. This can be advantageous in systems where high torque is required, such as in milling machines or lathes.

5. Adjustability:

The manual adjustability of a step pulley allows operators to change the speed and power transmission characteristics according to specific requirements. By manually shifting the belt or chain to different steps, the speed and torque output can be adjusted without the need for complex transmission systems or additional components.

Overall, a step pulley provides a simple and effective means of changing speed and power transmission in mechanical systems, making it a versatile component in various applications.

China high quality Stainless Steel V-Belt Pulley with a Step   chain pulleyChina high quality Stainless Steel V-Belt Pulley with a Step   chain pulley
editor by CX

2024-04-04